Aluminum Branch Wiring: the 1965–1973 problem, explained

1965–1973CommonInsurance flagElectrical

Quick answer

Homes built between 1965 and 1973 commonly used Aluminum Branch Wiring. CPSC-sponsored research found such homes far more likely — a widely cited 55 times — to have connections reach fire hazard conditions than copper-wired homes. Below: 3 identification steps for your inspector to run, the questions insurers ask, commonly cited repair costs, and links to the source documentation behind the year range.

Why it matters

CPSC-sponsored research found homes wired with pre-1972 aluminum branch wiring are far more likely — the widely cited figure is 55 times — to have connections reach fire hazard conditions than copper-wired homes. Aluminum expands, creeps and oxidizes at terminals, loosening connections over decades.

Era boundaries: Copper prices drove the switch in 1965; installs tapered off after 1972, but pre-1972 wire stock lingered in some builds through 1973–1974.

panel schematic — label check only
Schematic only — locations vary by builder and remodel history.

How to identify it

This is an inspector or licensed-trade task — the steps below are about recognizing clues safely, not opening equipment or sampling materials yourself.

  1. Look at exposed cable jackets in the attic, basement or garage for the marking AL, ALUM or ALUMINUM printed every few feet
  2. Check the era first: homes built or expanded 1965–1973 are the core window
  3. Do not open the electrical panel yourself or pull outlets — confirming conductor metal at terminations is an inspector/electrician task

Ask your inspector

  • “Is the branch wiring aluminum, copper or mixed — and how was that verified?”
  • “Have connections been remediated with COPALUM or AlumiConn connectors, and is there documentation?”
  • “Should we price a per-connection remediation before closing?”

What fixes commonly cost

Connector-based remediation is commonly cited at $85–$200 per connection, and a typical house has 200–450 connections; full rewires are often quoted in the $8,000–$15,000+ range.

Ranges are commonly cited figures, not quotes — access, region and scope move real prices in both directions.

What insurers ask

A standard question on many homeowner applications and 4-point forms; carriers often accept documented COPALUM or AlumiConn remediation in lieu of a rewire.

Frequently asked questions

How do I know if my house has aluminum branch wiring?

Start with the era: Homes built between 1965 and 1973 commonly used Aluminum Branch Wiring. The fastest visual check: Look at exposed cable jackets in the attic, basement or garage for the marking AL, ALUM or ALUMINUM printed every few feet. Beyond that first look, verification belongs to a licensed inspector or trade professional — this is not a DIY check.

When was aluminum branch wiring used in homes?

Homes built between 1965 and 1973 commonly used Aluminum Branch Wiring. Copper prices drove the switch in 1965; installs tapered off after 1972, but pre-1972 wire stock lingered in some builds through 1973–1974. Boundary years deserve extra care: material stock and local practice never switched overnight, so a build within a couple of years of the range can go either way.

Do insurance companies care about aluminum branch wiring?

A standard question on many homeowner applications and 4-point forms; carriers often accept documented COPALUM or AlumiConn remediation in lieu of a rewire. Bring documentation: permits, remediation invoices and inspection reports answer the question faster than assurances.

How much does it cost to fix aluminum branch wiring?

Connector-based remediation is commonly cited at $85–$200 per connection, and a typical house has 200–450 connections; full rewires are often quoted in the $8,000–$15,000+ range. Get local quotes before closing when this item shows up — regional labor rates move these figures substantially.

Sources